MOLDED CASE CIRCUIT BREAKERS-600 V

Terminal-Magnetic
Electronic-Trip
Electronic Trip Insulated Case
Industrial CB Enclosures-Replacement parts
MASTERPACT NW Low-voltage
COMPACT NSF and NSJ
COMPACT ® NSE
MASTERPACT ® Universal Power

Terminal-Magnetic






Electronic-Trip






Electronic Trip Insulated Case





Specifications

Electronic trip insulated case circuit breakers have a molded case made of a glass-reinforced insulating material that provides high dielectric strength. These circuit breakers

Circuit Breaker Ratings

Voltage Ratings

Voltage ratings indicate the maximum voltage for the electrical system on which the circuit breaker can be applied. All Square D electronic trip insulated case circuit breakers are designed to be applied on systems rated 600 Vac or less. They are not designed for use on dc systems.

Continuous Current Rating

The continuous current rating of an electronic trip circuit breaker is determined by the mathematical equation:

Frequency Rating

Electronic trip circuit breakers are recommended for applications only on systems at 50/60 Hz. These circuit breakers have not been evaluated at any other frequency.

Interrupting Rating

The interrupting rating is the highest current at rated voltage the circuit breaker is designed to safely interrupt under standard test conditions. Circuit breakers must be selected with interrupting ratings equal to or greater than the available short-circuit current at the point where the circuit breaker is applied in the system (unless it is a branch device in a series rated combination). Interrupting ratings are shown on the faceplate of the circuit breaker.

General

Square D electronic trip insulated case circuit breakers are equipped with the MICROLOGIC Full-function Trip System. This trip system provides adjustable tripping functions and charac-teristics using true root-mean-square (rms) current sensing.

MICROLOGIC trip systems use a set of current transformers (called CTs or sensors) to sense current, a full-function trip unit to evaluate the current, and a tripping solenoid to trip the circuit breaker. Adjustable rotary switches on the trip unit allow the user to set the proper overcurrent or ground current protection required in the electrical system. If current exceeds a set value for longer than its set time delay, the trip system opens the circuit breaker.

Circuit breakers are shipped with the long-time pickup switch set at 1.0 and all other trip unit adjustments set at their lowest settings. Actual settings required for a specific application must be determined by a qualified consultant or plant engineer. A coordination study is recommended to provide coordination between all circuit breakers in the distribution system.


Industrial CB Enclosures-Replacement parts








MASTERPACT NW Low-voltage





Introduction

MASTERPACT ® NW low-voltage power circuit breakers are designed to protect electrical systems from damage caused by overloads, short circuits and ground faults. All MASTERPACT circuit breakers are designed to open and close a circuit manually, and to open the circuit automatically at a predetermined overcurrent setting. MASTERPACT low-voltage power circuit breakers can also:

Codes and Standards

MASTERPACT NW low-voltage power circuit breakers are manufactured and tested in accordance with the following standards:

Circuit breakers are applied according to guidelines detailed in the National Electrical Code ® (NEC ® ) and other local wiring codes.

Features and Benefits

High Ampere Interrupting Rating (AIR)

MASTERPACT circuit breakers have an interrupting rating of 200,000 A at 508 Vac without fuses.

High Short-time Current Rating

MASTERPACT circuit breakers have exceptional short-time ratings of 85,000 A in a 3200 A frame and 100,000 A in a 4000 A frame.

100% Rated Circuit Breaker

MASTERPACT circuit breakers are designed for continuous operation at 100% of their current rating.

True Two-step Stored Energy Mechanism

MASTERPACT circuit breakers are operated via a stored-energy mechanism which can be manually or motor charged. The closing time is less than five cycles. Closing and opening operations can be initiated by remote control or by push buttons on the circuit breaker front cover. An O–C–O cycle is possible without recharging.

Field-installable Trip Units, Sensor Plugs and Accessories

Trip units, sensor plugs and most accessories are field installable with only the aid of a screwdriver and without adjusting the circuit breaker. The uniform design of the circuit breaker line allows these accessories to be common for the whole line.

Reinforced Insulation

Two insulation barriers separate the front of the circuit breaker from the current path.

Tropicalization

The standard moisture and fungus protection ensure normal operation under extreme ambient conditions. MASTERPACT circuit breakers comply with T2 tropicalization (IEC Standard 68-2-30); relative humidity 95% at 113°F (45°C) and 80% at 131°F (55°C) hot, humid climate. Salt spray resistance as per IEC 68-2-11.


COMPACT NSF and NSJ





General characteristics

Compliance with standards

Compliance with North American standards

COMPACT® NS circuit breakers are built in accordance with Underwriters Laboratories Inc. UL 489 Standard and Canadian Standards Association CSA C22.2 No.5.1 Standard. Circuit breakers, switches and their accessories, except where noted, are Listed under UL files E63335, E103740, E103955, and Certified under CSA files LR69561 and LR88980.

Compliance with international standards

COMPACT® NS circuit breakers and their accessories comply also with the following international standards:

In that these standards are applied in most countries, COMPACT® circuit breakers and their accessories comply with European (EN 60947-1 and EN 60947-2) and the corresponding national standards:

Compliance with the specifications of marine classification organizations

COMPACT ® NS circuit breakers have been approved for marine application by the American Bureau of Shipping, Bureau Veritas, Lloyd’s Register of Shipping, Registro Italiano Navale, Germanischer Lloyd’s and Det Norske Veritas. They comply with the following standards:

Tropicalization

COMPACT ® NS circuit breakers comply with NF C 63-100 standard level 2 conditions (95% relative humidity at 45°C or 80% at 55°C, hot and humid climate conditions). They also comply with the following standards:

Pollution degree

COMPACT ® NS circuit breakers are certified for operation in pollution degree III environments as defined by IEC standard 947 (industrial environments).

Environmental protection

COMPACT ® NS circuit breakers take into account concerns for environmental protection. Most components are recyclable and parts are marked as specified in applicable standards.

Suitability for isolation (positive contact indication)

All COMPACT ® NS circuit breakers and switches are suitable for isolation as defined in the IEC 947-2 Standard:

Circuit breaker current limiting capacity

The exceptional limiting capacity of the COMPACT ® NS line is due to the double break technique (very rapid natural repulsion of contacts and the appearance of two arc voltages in series with a very steep wavefront). The exceptional limiting capacity of the COMPACT ® NS line greatly reduces the forces created by fault currents in devices. The result is a major increase in breaking performance. In particular, the service breaking capacity Ics is equal to 100% of Icu. The Ics value, defined by IEC 947-2, is guaranteed by tests comprising the following operations:

Longer service life of electrical installations

Current limiting circuit breakers greatly reduce the negative effects of short circuits on installations.

Thermal effects

Less temperature rise in conductors, therefore longer service life for cables.

Mechanical effects

Reduced electrodynamic forces, therefore less risk of electrical contacts or busbars being distorted or broken.

Electromagnetic effects

Less disturbance for measuring devices located near electrical circuits.






























COMPACT ® NSE





General characteristics

Compliance with standards

Compliance with North American standards

COMPACT® NS circuit breakers are built in accordance with Underwriters Laboratories Inc. UL 489 Standard and Canadian Standards Association CSA C22.2 No.5.1 Standard. Circuit breakers, switches and their accessories, except where noted, are Listed under UL files E63335, E103740, E103955, and Certified under CSA files LR69561 and LR88980.

Compliance with international standards

COMPACT® NS circuit breakers and their accessories comply also with the following international standards:

In that these standards are applied in most countries, COMPACT® circuit breakers and their accessories comply with European (EN 60947-1 and EN 60947-2) and the corresponding national standards:

Compliance with the specifications of marine classification organizations

COMPACT ® NS circuit breakers have been approved for marine application by the American Bureau of Shipping, Bureau Veritas, Lloyd’s Register of Shipping, Registro Italiano Navale, Germanischer Lloyd’s and Det Norske Veritas. They comply with the following standards:

Tropicalization

COMPACT ® NS circuit breakers comply with NF C 63-100 standard level 2 conditions (95% relative humidity at 45°C or 80% at 55°C, hot and humid climate conditions). They also comply with the following standards:

Pollution degree

COMPACT ® NS circuit breakers are certified for operation in pollution degree III environments as defined by IEC standard 947 (industrial environments).

Environmental protection

COMPACT ® NS circuit breakers take into account concerns for environmental protection. Most components are recyclable and parts are marked as specified in applicable standards.

Suitability for isolation (positive contact indication)

All COMPACT ® NS circuit breakers and switches are suitable for isolation as defined in the IEC 947-2 Standard:

Circuit breaker current limiting capacity

The exceptional limiting capacity of the COMPACT ® NS line is due to the double break technique (very rapid natural repulsion of contacts and the appearance of two arc voltages in series with a very steep wavefront). The exceptional limiting capacity of the COMPACT ® NS line greatly reduces the forces created by fault currents in devices. The result is a major increase in breaking performance. In particular, the service breaking capacity Ics is equal to 100% of Icu. The Ics value, defined by IEC 947-2, is guaranteed by tests comprising the following operations:

Longer service life of electrical installations

Current limiting circuit breakers greatly reduce the negative effects of short circuits on installations.

Thermal effects

Less temperature rise in conductors, therefore longer service life for cables.

Mechanical effects

Reduced electrodynamic forces, therefore less risk of electrical contacts or busbars being distorted or broken.

Electromagnetic effects

Less disturbance for measuring devices located near electrical circuits.










MASTERPACT ® Universal Power





Standard Compliance

High Short-time Current Rating: Up to 100 kA for 1 sec.

The exceptional short-time rating of 75,000 A in a 3000 A frame and 100,000 A in a 4000 A frame and above allows the circuit breakers to be fully selective up to their interrupting ratings.

100% Rated

The circuit breakers are designed for continuous operation at 100% of their current rating.

Other Performances

The UL 489 and UL1066 (ANSI C37-13) standard performance tests assure that the circuit breaker has sufficient characteristics to be used in normal conditions. However, the circuit breaker exceeds, without additional costs, the UL standard 1,500 operations required in endurance. The heavy-duty mechanism and the contact design provide a mechanical endurance of 10,000 operations (approx.) without maintenance (see page 64).

Tropicalization

The standard moisture and fungus protection ensure normal operation under extreme ambient conditions. MASTERPACT circuit breakers comply with T2 tropicalization (IEC Standard 68-2-30); relative humidity 95% at 113°F (45°C) and 80% at 131°F (55°C) (hot, humid climate). Salt spray resistance as per IEC 68-2-11.

Poles

The 4-pole version is an efficient solution to ground fault problems created by incorrectly grounded standby generators and incorrect transfer switching systems. By isolating the neutral of multiple sources coupled together, 4-pole circuit breakers prevent ground faults from returning to the source via unintended paths. Where unintended paths exist, ground fault sensing can become inaccurate or create nuisance tripping.